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A-510: Allen-Bradley PLC-5 Family Programmable Controllers/Level One Maintenance and Troubleshooting
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| Course Description |
This 36-hour training program provides students with hands-on experience in the troubleshooting and maintenance of the Allen-Bradley PLC-5 family of programmable controllers. Hardware and software troubleshooting techniques are heavily emphasized throughout the course. Troubleshooting techniques include interpretation of status indicators, diagnostic messages and use of the programming terminal to quickly isolate faults and take proper corrective actions. The instructor will use examples of actual PLC-5 troubleshooting experiences to enhance the learning process. |
| Topical Outline |
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Introduction to Programmable Controllers
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Hardware Description
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I/O Configurations
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Installation
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IBM Compatible Terminal Operation
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Addressing
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Instruction Familiarization: Ladder Diagram, Timer and Counter, Data Manipulation, Program Control
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Use Software Utilities to aid in the Troubleshooting Process (Histograms, Search, Force)
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Program Editing
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Peripheral Operations: Program Loading, Program Printing
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Troubleshooting: Hardware, Software
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Application Projects Using Industrial Hardware
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Remote I/O Rack & Network Setup
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Data Highway Plus Overview/Hands-on Demonstration
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ControlNet Overview (Time Permitting)
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| Programming Software |
Training is available utilizing Rockwell Software 6200 Series, AI Series, RSLogix5 and other software products. |
| Prerequisites |
Intellect Controls Group training program I-100 or a working knowledge of electromechanical control devices and relay ladder logic. |
| Length |
36 hours |
| CEU's |
3.3 |
| Objectives |
Persons successfully completing this course will be able to:
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Identify hardware components of all PLC-5 Family controllers.
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Distinguish the features and capabilities of the different PLC-5 products.
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Configure and install a PLC-5 system.
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Use an IBM compatible terminal for entering, editing and troubleshooting programs.
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Isolate processor and I/O faults to the module level.
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Troubleshoot simple programs using all ladder instructions of the PLC-5.
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Properly use peripheral devices to store, copy and print programs.
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Properly connect and establish communications over a Data Highway Plus network.
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Click here to download this course description in a printable PDF.
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A-520: Allen-Bradley PLC-5 Family Programmable Controllers/Level Two Advanced Maintenance and Troubleshooting
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| Course Description |
This 32-hour training program allows students to gain hands-on experience using the advanced control & diagnostic capabilities of the PLC-5 programmable controller. Application troubleshooting exercises are used throughout the course to give students actual hands-on experience solving typical problems encountered in the factory. |
| Topical Outline |
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Review of PLC-5 Hardware and Basic Concepts
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Memory Organization Review
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Addressing: Direct, Indirect, Indexed
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Instruction Familiarization: File Arithmetic Logical, File Search and Compare, Shift Registers
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Sequencers, BTW and BTR with Analog Module Configuration
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Communications: Data Highway Plus Communications, Remote I/O Communications, Discreet Data Transfer
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Block Transfer, Message Instruction
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Overview: SFC Overview (Upon Request), PID Instructions
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Peripheral Operations: Program Loading, Program Printing
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| Programming Software |
Training is available utilizing Rockwell Software 6200 Series, AI Series, RSLogix5 and other software products. |
| Prerequisites |
Students should have successfully completed Intellect Controls Group training program A-510 or have knowledge equivalent to the course description. A-520 IS NOT INTENDED FOR BASIC LEVEL ENTRY BY STUDENTS WHO HAVE NOT ACQUIRED THE BACKGROUND DESCRIBED ABOVE. |
| Length |
32 hours |
| CEU's |
3.0 |
| Objectives |
Persons successfully completing this course will be able to:
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Troubleshoot programs utilizing all available instructions of the PLC-5.
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Effectively use an IBM compatible terminal for entering, editing, and troubleshooting programs.
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Utilize the diagnostic capabilities of the PLC-5 system to aid in systems troubleshooting.
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Utilize the remote I/O communications capabilities of the PLC-5.
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Properly connect and establish communications over a Data Highway Plus network
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Click here to download this course description in a printable PDF.
You will need Adobe Acrobat Reader to view this file. Download Adobe Acrobat Reader.
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A-650: Allen-Bradley PLC-5 Family Programmable Controllers/Level Three Analog I/O & PID Maintenance and Troubleshooting
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| Course Description |
This 32-hour course is designed to provide engineering and maintenance personnel with a functional understanding of Analog I/O hardware and software and operation of the PID instruction in the Allen-Bradley PLC-5 programmable logic controller. The course consists of hands-on experience utilizing the 1771-IFE, 1771-OFE analog modules and the PLC-5 Programmable Controller. |
| Topical Outline |
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Analog Concepts
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Intelligent Module Overview - 1771-IFE Analog Input Module, 1771-IL Isolated Analog Input Module, 1771-OFE Analog Output Module
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Analog I/O Configuration and Installation:Analog Calibration and Troubleshooting
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Block Transfer Programming
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PID Control Concepts
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PID Parameters and Configuration
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PID Operation and Troubleshooting
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Overview: N Series Analog I/O Modules
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| Course Hardware |
Allen-Bradley PLC-5, 1771-IFE, 1771-OFE and N Series Analog Modules. |
| Prerequisites |
Students should have successfully completed Intellect course A-510 (PLC-5 Level One) and Intellect course A-520 (PLC-5 Level Two) or have a working knowledge equivalent to the course descriptions. This course is not intended for students who do not have the background described above. |
| Length |
36 hours |
| CEU's |
3.3 |
| Objectives |
Persons successfully completing this course will be able to:
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Install and configure analog I/O modules
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Access and interpret diagnostic information
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Troubleshoot and calibrate analog I/O modules
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Understand the use of block transfer instructions
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Troubleshoot and tune PID loops
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Note:
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The training program includes application projects utilizing industrial hardware and simulators.
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Click here to download this course description in a printable PDF.
You will need Adobe Acrobat Reader to view this file. Download Adobe Acrobat Reader.
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