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H-100: Troubleshooting Industrial Hydraulics/Level One
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| Description |
This course focuses on industrial hydraulic systems. We place emphasis on understanding the basic hydraulic fundamentals utilized in all industrial hydraulic systems; the participant will learn to effectively to setup, adjust and troubleshoot industrial hydraulic systems. The participant will apply practical hands on exercises for each basic principle covered in the class. These hands on exercises will be executed utilizing real world hydraulic adjustments and calibrations as used in actual systems. We focus heavily on teaching proper safety procedures, and strictly enforce these procedures to assure participants learn and practice safe work habits. ISO 1219 Industrial hydraulic symbology will be taught and used throughout the class. The participant will utilize this symbology throughout the class, and learn from case history hydraulic prints. Proper adjustment procedures for pressure, flow, and directional control valves will be emphasized and applied. |
| Length |
32 hours |
| CEU's |
3.0 |
| Objectives |
Successful completion of the course will enable the participant to:
- Demonstrate and identify good safety procedures when working with industrial hydraulic systems.
- Match system components with appropriate ISO 1219 symbols.
- Assemble hydraulic circuits and verify their operation in a lab setting.
- Determine why certain components are required in specific circuits.
- Adjust and calibrate system components in a predetermined sequence.
- Understand sources of heat in a hydraulic system.
- Understand the different types of flow controls and applications of each.
- Understand how to control a suspend load.
- Understand the purpose of accumulators and how to properly charge them.
- Identify the symptoms, causes, and prevention of shock in a hydraulic circuit.
- Diagnose failure of components that affect efficiency, but not operation.
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Click here to download this course description in a printable PDF.
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H-200: Troubleshooting Industrial Hydraulics/Level Two
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| Description |
This course focuses on advanced troubleshooting of industrial hydraulic systems using in-plant schematics. The participant will practice hands on troubleshooting skills on our industrial hydraulic trainers. This course is designed to raise the skill level of the hydraulic mechanic to the hydraulic technician level. The participant will calculate proper sizing of hydraulic pumps, actuators, valves, and piping. Hydraulic servo and proportional valve function, operation, terminology, and setting procedures will be covered; a background in electronics is not necessary. Topics covered will also include; pressure intensifiers, air-over-oil, and pressure compensated pumps. ISO 1219 Industrial hydraulic symbology will be used and reinforced. Course can be customized to meet specific client needs, ie; researching in-plant equipment specs, updating in-plant schematics, hands on testing preparation, basic electronic control of hydraulic systems, or covering plant specific topics or equipment. |
| Prerequisites |
Successful completion of H-100 Troubleshooting Industrial Hydraulic/Level One |
| Length |
32 hours |
| CEU's |
3.0 |
| Objectives |
Successful completion of the course will enable the participant to:
- Demonstrate and identify good safety procedures when working with industrial hydraulic systems.
- Calculate proper hydraulic component sizing.
- Understand the operation and adjustment of servo and proportional hydraulic valves.
- Understand the operation and setting of pressure compensated pumps.
- Troubleshoot in-plant hydraulic systems with schematic diagrams.
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| NOTE |
Successful completion of Troubleshooting Industrial Hydraulics Level One and Two plus a review of the International Fluid Power Society (IFPS) study guide should adequately prepare the participant to pass the written portion of the IFPS “Industrial Hydraulic Technician” certification examination. For more information see IFPS.org |
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Click here to download this course description in a printable PDF.
You will need Adobe Acrobat Reader to view this file.
Download Adobe Acrobat Reader.
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PN-100: Introduction to Industrial Pneumatics & Air Logic
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| Description |
This course focuses on industrial pneumatics systems. We use proven troubleshooting methods in this course. This course will teach the student to troubleshoot down to the component level. Course does not cover individual component repair.
This course provides an introduction to air logic in the forms of; attached Symbology (logic symbols) and detached Symbology (ladder logic)
Students are welcome to bring schematics into the class for coverage. Please have them provide schematics on 8 ½ x 11 paper if possible so copies can be made for the entire class and to provide a transparency for the instructor.
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| Length |
32 hours |
| CEU's |
3.0 |
| Objectives |
Successful completion of the course will enable the participant to:
- Effectively troubleshoot pneumatic equipment, and controls.
- Properly build common pneumatic circuits.
- Identify and read typical pneumatic schematics.
- Identify and understand the operation of pneumatic components.
- Use proper pneumatic terminology.
- Identify safety related issues relating to pneumatics including safety circuits and the dangers of misapplication.
- The do’s and don’ts of pneumatics.
- About oilless pneumatic components.
- The importance of clean air and preventive maintenance.
- The proper precautions to be taken when removing, repairing, or replacing pneumatic components.
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Click here to download this course description in a printable PDF.
You will need Adobe Acrobat Reader to view this file.
Download Adobe Acrobat Reader.
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